Ceramic Virtual Factory — AI-Powered Digital Twin Simulator
Ceramic Virtual Factory is a 3D interactive digital twin simulator for ceramic tile production lines, built by ARDIC Technology. Visit the live demo at ceramicvfactory.com.
What is Ceramic Virtual Factory?
Ceramic Virtual Factory is a browser-based, real-time 3D simulation of a complete ceramic tile manufacturing line. It enables engineers, plant managers, and decision-makers to experience a fully interactive digital twin without physical factory access. The platform includes an AI-powered assistant called CWF (Chat with Your Factory) that provides real-time production insights and optimization recommendations.
Key Features
- 3D Production Line Simulation — Watch ceramic tiles flow through pressing, glazing, kiln firing, sorting, and packaging stations in real-time 3D.
- Real-Time OEE Monitoring — Track Overall Equipment Effectiveness with live Availability (target ≥ 90%), Performance (target ≥ 95%), and Quality (target ≥ 98%) metrics.
- AI Manufacturing Assistant (CWF) — Chat with Your Factory uses AI to analyze production data, recommend parameter adjustments, and explain anomalies in natural language.
- Factory Parameter Controls — Adjust kiln temperature (900°C–1300°C), conveyor speed (0.1–2.0 m/s), and quality thresholds in real time.
- Alarm Management — Automated anomaly detection with INFO, WARNING, and CRITICAL alert levels.
- Work Order Management — Configure and run different production scenarios to simulate various manufacturing conditions.
- Defect Scenario Simulation — Simulate common ceramic defects (crazing, pinholing, warping) and train operators to recognize and resolve them.
Who Is It For?
Ceramic Virtual Factory is designed for ceramic tile manufacturers, production engineers, plant managers, industrial IoT teams, and anyone evaluating smart factory and Industry 4.0 solutions for the ceramics industry.
Technology
Built with WebGL-based 3D rendering, real-time data simulation, and multi-model AI (supporting Google Gemini, OpenAI, and Anthropic). The platform runs entirely in the browser — no installation required.
Frequently Asked Questions
What is OEE in ceramic tile manufacturing?
OEE (Overall Equipment Effectiveness) is the gold standard metric for manufacturing productivity, calculated as Availability × Performance × Quality. In ceramic tile production, target benchmarks are Availability ≥ 90%, Performance ≥ 95%, and Quality ≥ 98%. Ceramic Virtual Factory displays OEE in real time.
What is CWF — Chat with Your Factory?
CWF is an AI-powered factory assistant by ARDIC Technology that answers natural-language questions about production data — such as "Why is OEE dropping?" or "What should I adjust to reduce defects?". It supports Google Gemini, OpenAI GPT, and Anthropic Claude models.
How does the digital twin simulation work?
The digital twin mirrors a real ceramic production line: raw clay enters the press, shaped tiles are glazed, fired in the kiln at up to 1300°C, quality-sorted, and packaged. Each station has configurable parameters and generates live telemetry data visible in the dashboard.
Is it free?
Yes. The demo is free, runs in any modern browser, and requires no installation or account registration.
Seramik Sanal Fabrika Nedir?
Seramik Sanal Fabrika, seramik karo üretim hattının 3D dijital ikizini gerçek zamanlı olarak simüle eden, yapay zeka destekli interaktif bir platformdur. ARDIC Technology tarafından geliştirilmiştir.
Temel Özellikler
- 3D Üretim Hattı Simülasyonu — Presleme, sırlama, fırınlama, ayıklama ve paketleme istasyonlarını gerçek zamanlı 3D olarak izleyin.
- Gerçek Zamanlı OEE Takibi — Kullanılabilirlik, Performans ve Kalite metriklerini canlı olarak takip edin.
- AI Üretim Asistanı (CWF) — Fabrikanızla Sohbet Edin: Yapay zeka destekli asistan üretim verilerini analiz eder ve optimizasyon önerileri sunar.
- Fabrika Parametre Kontrolleri — Fırın sıcaklığı, konveyör hızı ve kalite eşiklerini gerçek zamanlı ayarlayın.
- Alarm Yönetimi — Otomatik anomali tespiti ile BİLGİ, UYARI ve KRİTİK seviye alarmlar.
Sık Sorulan Sorular
Dijital ikiz nedir?
Dijital ikiz, fiziksel bir üretim hattının gerçek zamanlı sanal kopyasıdır. Fırın sıcaklığı, konveyör hızı ve kalite parametreleri sanal ortamda simüle edilerek üretim verimliliği artırılabilir.
OEE nedir?
OEE (Genel Ekipman Etkinliği), üretim verimliliğinin altın standardı metriğidir: Kullanılabilirlik × Performans × Kalite olarak hesaplanır. Hedef değerler: Kullanılabilirlik ≥ %90, Performans ≥ %95, Kalite ≥ %98.
Daha fazla bilgi için ardictech.com adresini ziyaret edin.